Tornado 98166 Marathon 800 Control Panel Parts

Tornado 98166 control panel parts for the Marathon 800 self-contained extractor, Model 98166. Can’t find your part? Call us at 763-535-0770.

Click on any numbered part in the diagram below to go directly to that part’s product page.

The control panel is where every electrical path on the Tornado 98166 Marathon 800 comes together. The control module (19214) is the heart of it, fed by the main wiring harness (32221) that the parts book lists for both the Marathon 800 and the Marathon 1200. Operator inputs run through the rocker switch (10670) and the 10-amp pushbutton momentary switch (19121); the 35-amp rectifier (X1193) and the 2.5-amp circuit breaker (X1192) handle conversion and protection. Power enters through the 25-foot 14/3 yellow power cord (32216), secured by the strain relief (19461) and the cable clamp (18717), and the cord hook (B352-6900) holds it when the machine is parked. Fasteners for the panel are the #10-24 x 7/16" screw (03660), the #10-32 x 5/8" screw (30436), the nylon #6-32 x 3/4" screw (19124), the nylon nut (17883) and the nut (19145). Twin City Vacuum has been selling and servicing Tornado equipment since 1956. Call 763-535-0770 or stop by 5415 West Broadway, Crystal, MN 55428.

Tornado 98166 Control Panel Parts List

#ImagePart DescriptionPart NumberPrice
1CleanMax CMPS-QDZ Screw #10-24 x 7/16 part number 03660Screw #10-24 x 7/16" 0366003660$2.99
2Tornado 98168 Rocker Switch part number 10670Tornado Rocker Switch 1067010670$3.99
3Tornado Nylon Nut 1788317883$2.99
4Tornado Cable Clamp 1871718717$1.99
5Tornado 98168 Pushbutton Momentary Switch 10A part number 19121Tornado Pushbutton Momentary Switch 10A 1912119121$19.99
6Tornado Nylon Screw #6-32 x 3/4″ 1912419124$1.99
7Tornado Nut 1914519145Call for price
8Tornado Marathon 98170 / Powr-Flite Prowler PFX900S 35 amp bridge rectifier part number X1193Rectifier 30A X1193X1193$14.99
9Tornado Control Module 1921419214$120.99
10Cord Retainer Hook B352-6900 for CleanMax ZM-200, ZM-400 & ZM-600 vacuumsCord Retainer Hook B352-6900B352-6900$4.99
11Tornado Marathon 98170 / Powr-Flite Prowler PFX900S circuit breaker 125-250VAC part number X1192Circuit Breaker 2.5A X1192X1192$8.99
12Tornado Strain Relief 1946119461$15.99
13Tornado Screw #10-32 x 5/8" part number 30436Tornado Screw #10-32 x 5/8″ 3043630436$1.99
14Tornado Power Cord 14/3 x 25′ Yellow 3221632216$13.99
15Tornado 98168 Main Wiring Harness (Marathon 800/1200) part number 32221Tornado Main Wiring Harness 3222132221$412.99
Not ShownTornado Marathon 98170 / Powr-Flite Prowler PFX900S 14/3 x 50 ft. 300V yellow extension cord part number 32217Extension Cord 14/3 x 50′ Yellow 3221732217$148.99
Not ShownTornado Power Cord 50′ 230V EU Plug 3107031070$462.38

Frequently Asked Questions

What does the control module do on the Tornado 98166 Marathon 800?

The control module (19214) is the switching and logic board that routes power to the vacuum motor, brush motor and solution pump according to the panel switches. When a machine powers up but one function will not start, and the switch and breaker both test good, the module is the next thing to check.

My 98166 trips its breaker as soon as the brush starts. Where do I start?

Check the 2.5-amp circuit breaker (X1192) itself, then the main wiring harness (32221) for chafed insulation where it passes the chassis, then the brush motor. A breaker that trips on a specific function rather than at power-up usually points at that function’s motor or its leg of the harness, not at the panel.

The machine has no power at all. What is the first thing to test?

Test the 25-foot power cord (32216) and its strain relief (19461) at the panel entry — cord failures at the strain relief are the single most common no-power cause on a machine that gets dragged across job sites. Then the rocker switch (10670), then the 35-amp rectifier (X1193).

Why are two cords listed as Not Shown on this page?

The factory sheet lists the 50-foot 14/3 yellow extension cord (32217) and the 50-foot 230V EU-plug power cord (31070) as Not Shown — they belong to this section but carry no callout on the drawing. The 230V cord is the European-market cord; North American machines use the 25-foot cord (32216).

How do I order Tornado 98166 control panel parts or get help?

Add any part on this page to your cart, or call us at 763-535-0770. Our staff at 5415 West Broadway, Crystal, MN 55428 has been servicing Tornado equipment since 1956 and can help confirm the right part for your machine.

Every section of this machine is listed under Tornado 98166 Marathon 800 parts, and the 98166 accessories and consumables page covers wands, tools and hoses. Questions? Call us at 763-535-0770 or visit us at 5415 West Broadway, Crystal, MN 55428. Manufacturer information is available at tornadovac.com.