Tornado 98166 Marathon 800 Brush Assembly Parts

Tornado 98166 brush assembly parts for the Marathon 800 self-contained extractor, Model 98166. Can’t find your part? Call us at 763-535-0770.

Click on any numbered part in the diagram below to go directly to that part’s product page.

The brush assembly is the part of the Tornado 98166 Marathon 800 that does the actual agitation: a 17-inch carpet brush roller (19159) turning on a brush shaft (19160) inside two bearing blocks (19157), driven by a belt (19233) from the brush motor with pulley (32495) through the motor pulley (32175) and brush pulley (19161). Running alongside it is the spray side of the head — the spraybar manifold (32187), the 1/8" MPT 95° nozzle and body (X9139), the swivel elbow (32189) and the nylon quick-disconnect connectors (32186) that feed solution to the carpet just ahead of the brush. The brush shroud assembly (31754), its base plate shroud gasket (19164), the shroud lever latch (19192), the latch lever clamp (19156) and the latch lever cap (19275) hold the whole head together and let you drop it for service. Twin City Vacuum has been selling and servicing Tornado equipment since 1956. Call 763-535-0770 or stop by 5415 West Broadway, Crystal, MN 55428.

Tornado 98166 Brush Assembly Parts List

#ImagePart DescriptionPart NumberPrice
1Tornado Lock Washer #10 Heavy Series 0171301713$2.99
2Tornado Marathon 98170 / Powr-Flite Prowler PFX900S 10-32 Kep nut part number 7BF008Kep Nut 7BF0087BF008$2.99
3608-2RS sealed ball bearing for Tornado Marathon 1200 carpet extractor part number 05209Tornado Bearing 608-2RS 0520905209$2.99
4Tornado Nut Hex Heavy Jam 5/16-18 Zinc Plated 0528205282$1.99
5Hex head cap screw 1/4-20 x 3/4 inch stainless for Tornado Marathon 1200 carpet extractor part number 17160Tornado Screw Hex Head Cap 1/4-20 x 3/4″ Stainless 1716017160$2.99
6Tornado Screw Hex Head Cap #10-24 x 1/2″ Zinc Plated 1795717957$1.99
7Tornado 98168 Washer part number 18885Tornado Washer Plain 1/4″ I.D. Stainless 1888518885$1.99
8Tornado Nut 1914519145Call for price
9Tornado 98168 Brass Plug Fitting 1/8" MPT part number 19149Tornado Brass Plug Fitting 1/8″ MPT 1914919149$0.81
10Tornado 98168 Manifold Retaining Bracket Weldment part number 19152Tornado Manifold Retaining Bracket Weldment 1915219152$18.99
11Tornado Marathon 98170 / Powr-Flite Prowler PFX900S spray nozzle and body 1/8 in. MPT 95 degree part number X9139Nozzle and Body 1/8" MPT 95° X9139X9139$40.99
12Tornado Shroud Latch Lever Clamp 1915619156$10.99
13Brush bearing block for Tornado Marathon 1200 carpet extractor part number 19157Tornado Brush Bearing Block 1915719157$12.99
14Bearing seal for Tornado Marathon 1200 carpet extractor part number 19158Tornado Bearing Seal 1915819158$6.99
15Tornado Marathon 800 Marathon 1200 carpet brush roller 17 inch part number 19159Tornado Carpet Brush Roller 17″ 1915919159$255.99
—Tornado Complete Brush Roller Assembly 3180631806$599.99
16Tornado 98168 Brush Shaft part number 19160Tornado Brush Shaft 1916019160$300.99
17Tornado 98168 Brush Pulley w/#10 32 Set Screw part number 19161Tornado Brush Pulley w/#10-32 Set Screw 1916119161$42.99
18Tornado 98168 Base Plate Shroud Gasket part number 19164Tornado Base Plate Shroud Gasket 1916419164$22.99
19Tornado 98168 Screw #10 24 x 1/2" part number 19165Tornado Screw Phillips Flat Head #10-24 x 1/2″ Stainless 1916519165$1.99
20Delrin spacer 1/4 inch for Tornado Marathon 1200 carpet extractor part number 19190Tornado Spacer 1/4″ Delrin 1919019190$4.99
21Tornado 98168 Washer part number 19191Tornado Washer Plain .328″ I.D. Stainless 1919119191$1.99
22Tornado Shroud Lever Latch 1919219192$34.99
23Bolt 1/4-20 x 1" X8282X8282$2.99
24Tornado 98168 Brush Shroud Assembly part number 31754Tornado Brush Shroud Assembly 3175431754$586.99
25Tornado 98168 Bearing Block Gasket part number 19228Tornado Bearing Block Gasket 1922819228$2.99
26Tornado 98168 Belt part number 19233Tornado Timing Belt 150XL x 3/8″ 1923319233$15.99
27Tornado Shroud Latch Lever Cap 1927519275$2.99
28Tornado 98168 Brush Cover Plate part number 30959Tornado Brush Cover Plate 3095930959$189.99
29Motor pulley with set screws for Tornado Marathon 1200 carpet extractor part number 32175Tornado Motor Pulley w/(2) 8-32 x 1/4″ Set Screws 3217532175$18.99
30Tornado Nylon Connector QD F 3/8 Tube x 1/4" T part number 32186Tornado Nylon Connector QD F 3/8 Tube x 1/4″ T 3218632186$8.99
31Tornado Spraybar Manifold 1/4″ Aluminum 3218732187$49.99
32Tornado Swivel Elbow 3/8" Tube (Nylon) part number 32189Tornado Swivel Elbow 3/8″ Tube (Nylon) 3218932189$11.99
33Lock washer for Tornado Marathon 800 and Marathon 1200 carpet extractor part number 32245Tornado Lock Washer 3224532245$1.99
34Tornado Hose 3/8" O.D. x 2" Tube part number 32258Tornado Hose 3/8″ O.D. x 2″ Tube 3225832258$1.99
35Tornado Motor w/Pulley part number 32495Tornado Motor w/Pulley 3249532495$212.99
Not ShownTornado Gasket 3251232512$13.32
Not ShownTornado Screw #10-24 x 3/4 in. Phillips Flat Head Stainless 1833918339$1.99
Not ShownTornado Jack Nut 10-24 Pop X9870X9870$1.99

Frequently Asked Questions

What does the brush assembly do on the Tornado 98166 Marathon 800?

It agitates the carpet pile while the spraybar lays down cleaning solution. The 17-inch carpet brush roller (19159) is belt-driven from the brush motor, and the spraybar manifold (32187) and nozzle and body (X9139) spray immediately ahead of it so the solution is worked into the fibers rather than sitting on top of them.

My brush stopped turning but the motor still runs — what should I check first?

Check the belt (19233) first, then the motor pulley (32175) and brush pulley (19161) set screws, then the two brush bearing blocks (19157) and their bearing seals (19158). A glazed or snapped belt is the most common cause; a seized bearing block is the second.

Can I buy the brush roller already assembled?

Yes. Part 31806 is the Complete Brush Roller Assembly and the parts book lists it as fitting the 98166, 98167, 98168 and 98169. It is shown on this sheet as the assembled alternative to the bare 17-inch roller (19159) plus shaft, bearings and seals.

Why do three parts on this list show as Not Shown instead of a number?

The factory sheet lists the gasket (32512), the #10-24 x 3/4" screw (18339) and the jack nut (X9870) as Not Shown — they are part of this assembly but carry no callout on the drawing, so there is no number or dot for them. They are still the correct parts to order for this section.

How do I order Tornado 98166 brush assembly parts or get help?

You can add any part on this page directly to your cart, or call us at 763-535-0770. Our staff at 5415 West Broadway, Crystal, MN 55428 has been servicing Tornado equipment since 1956 and can help confirm the right part for your machine.

Need the rest of the machine? Browse all Tornado 98166 Marathon 800 parts by section, or see the 98166 accessories and consumables. Questions? Call us at 763-535-0770 or visit us at 5415 West Broadway, Crystal, MN 55428. Manufacturer information is available at tornadovac.com.