Tornado Zephyr Main Unit Parts

Every part on the main unit of the Tornado Zephyr cordless backpack vacuum (model TV570-Q03-U), taken from the factory parts sheet dated 15 February 2024. Click any numbered dot on the diagram to open that part in a new tab, or work from the table below.

This sheet covers the housing and tank, the motor and its electronics, the battery bay, and the filtration behind the bag. For the switch and straps see the Zephyr harness parts page, and for bags, hose, wand and tools see the Zephyr accessories page.

34 parts, 33 callouts, 37 dots. Four callouts appear twice on the sheet, which is why there are more dots than callout numbers. Two parts — the insulation assembly and the M3 x 12 screw — are on the factory sheet but not in Tornado price list, so they are shown as call for price rather than left off.

#ImagePart DescriptionPart NumberPrice
10Housing part number K46051960 — photo coming soonHousingK46051960$100.99
11Tornado Zephyr Tank schematic diagram part number K46051900TankK46051900$122.99
13Base Plate part number K56054723 — photo coming soonBase PlateK56054723$21.99
14Housing Base Plate part number K56052473 — photo coming soonHousing Base PlateK56052473$21.99
15Screw M5 x 30 part number K73030860 — photo coming soonScrew M5 x 30K73030860$0.99
16Tornado Zephyr Battery Rail schematic diagram part number K56052383Battery RailK56052383$13.99
17Battery Contact w/Ejector Spring part number K40513683 — photo coming soonBattery Contact w/Ejector SpringK40513683$21.99
18Battery Lock part number K40715990 — photo coming soonBattery LockK40715990$6.99
20Battery Pushbutton Release part number K53242203 — photo coming soonBattery Pushbutton ReleaseK53242203$6.99
21Spring part number K69075770 — photo coming soonSpringK69075770$0.99
25Tornado Vacuum Motor schematic diagram part number K46101083MotorK46101083$187.99
26Screw M4 x 22 part number K73030960 — photo coming soonScrew M4 x 22K73030960$0.99
27Bottom Seal part number K53634980 — photo coming soonBottom SealK53634980$5.99
30Tornado Zephyr Control Board schematic diagram part number K46840263Electronics Control SystemK46840263$155.99
31Tornado Zephyr Control Board Housing schematic diagram part number K56054303Electronics HousingK56054303$12.99
33Motor Electronics Cable part number K66518340 — photo coming soonMotor Electronics CableK66518340$22.99
34Battery Electronics Cable part number K66510730 — photo coming soonBattery Electronics CableK66510730$15.99
35Battery Control Cable part number K66510720 — photo coming soonBattery Control CableK66510720$10.99
36Ferrite Ring part number K63460430 — photo coming soonFerrite RingK63460430$1.59
38Spring Washer part number K66456640 — photo coming soonSpring WasherK66456640Call for price
39Nut part number K73110010 — photo coming soonNutK73110010Call for price
40Spring Washer part number K73130020 — photo coming soonSpring WasherK73130020Call for price
41Nut part number K73110020 — photo coming soonNutK73110020Call for price
42Clamp K69032410ClampK69032410$4.99
44HEPA Filter Cartridge part number K28893420 — photo coming soonHEPA Filter CartridgeK28893420$33.99
55Tornado Zephyr Insulation Assembly schematic diagram part number K42860000Insulation AssemblyK42860000Call for price
60Motor Protection Filter, pack of three part number K28894190 — photo coming soonMotor Protection Filter, pack of threeK28894190$5.99
63Filter part number K42860040 — photo coming soonFilterK42860040$6.99
67Magnet part number K66530260 — photo coming soonMagnetK66530260$10.99
68Screw M3 x 12 part number K63035570 — photo coming soonScrew M3 x 12K63035570Call for price
75Suction Nipple part number K40320460 — photo coming soonSuction NippleK40320460$14.99
77Locking Ring part number K53430220 — photo coming soonLocking RingK53430220$1.99
104Quick-fastener part number K63431690 — photo coming soonQuick-fastenerK63431690$0.99
Not shown36/75 Battery, 36V 7.5 Ah Fits TV190-W10-U / TV400-W26-U / TV570-Q03-U K2445075036/75 Battery, 36V 7.5 Ah Fits TV190-W10-U / TV400-W26-U / TV570-Q03-UK24450750$502.99

Frequently Asked Questions

Which Zephyr main unit parts fail most often?

Filters first — the motor protection filter and post filter are consumables. After those it is the battery bay: the contacts, the locking latch and its spring take a working every time the pack is changed. The motor and control board are reliable but expensive, so it is worth ruling out everything else before ordering either.

My Zephyr is dead with a charged battery. What should I check?

Try the pack in another Tornado cordless machine that takes the same 36V pack. If it works there, the fault is in the machine: check the battery contacts and the battery control cable before suspecting the control board.

Why are two parts listed as call for price?

The insulation assembly (K42860000) and the M3 x 12 screw (K63035570) are on the factory sheet but the dealer catalogue does not list them, so we have no published price to quote. Rather than hide them we list them and source them on request.

Do Strike parts fit the Zephyr?

Some do. The 36V battery, the HEPA cartridge, the battery contact and several fasteners are shared with the Tornado Strike, and each of those product pages lists every machine it fits. Most of the Zephyr’s housing and electronics parts are specific to this model.

Not sure which part you need? Call Twin City Vacuum on 763-535-0770 with your model number and the callout number from the diagram and we will confirm it before you order. See all Tornado Zephyr parts. See the full Tornado Zephyr parts hub.